Vinyl wraps have become incredibly popular in today’s world of the automobile industry. Although there are many different kinds of vinyl vehicle wraps, calendered and cast films are the two main divisions.

What are Calendered Films?

Calendered films are created by pressing a mixture of PVC, plasticizers, and other additives into a sheet. The vinyl is heated and forced through rollers to attain a consistent thickness. These films typically have a more complex finish and are less conformable than cast films. Additionally, they are harder to work with and are known for shrinkage.

Benefits of Calendered Films

  • Cost-effectiveness: Calendered films are generally more affordable than cast films, making them a popular choice for budget-conscious consumers.
  • Variety of Colors and Finishes: Calendered films offer a wide range of color options and finishes, allowing you to customize your vehicle according to your preferences.

What are Cast films?

Cast films are created by pouring the PVC mixture onto a casting sheet, letting it cool, and forming it into a film. Cast films are also referred to as premium vinyl films. As a result of this process, the film is more stretchable and conformable, which makes it simpler to wrap ridges and curves on cars and other objects. Also, cast films are much easier to use and have a softer finish. We use 3M 1080/2080, Avery Supreme SW900, Oracal 970RA, and Hexis 30000.

Benefits of Cast Films

  • Superior Conformability: Cast films have excellent conformability, allowing them to adhere smoothly to complex curves, contours, and recessed areas of a vehicle, resulting in a seamless and paint-like finish.
  • High-Quality Finish: Cast films provide a glossy and high-quality appearance, giving your vehicle a premium look.
  • Longevity and UV Stability: These films are known for their long-term durability and resistance to UV rays, ensuring the colors stay vibrant and the film remains intact over time.
  • Resistance to Shrinkage and Lifting: Cast films have minimal shrinkage and lifting tendencies, ensuring a secure and long-lasting bond to the vehicle’s surface.